Hi Cynric :wave:
I usually bow to your greater knowledge, yet this time we shall have to agree to disagree on your -
highlighted - comments re chipboard
, our layout is semi-permanent too and like you we wont be using chipboard either (see all previous comments) that's why we're experimenting with other styles/techniques. We may need to move it from time to time too. I am with Jordan, I used chipboard once yet never again. It's heavy, not all that stable, when cut it contains some chemical nasties too etc etc.....
I see what you are saying about your racing car days, and all things 'manmade' on this planet are a comprimise, yet I would look to aviation build techniques (wooden aircraft etc.) for some of the answers - build in lightness/build out weight etc.
We are still going to have to comprimise on the boards too....more to follow...then I shall duck behind the parapet once more