P A D
Western Thunderer
Following Ian_C's tip regarding the use of files with safe edges and watching the video he posted, I ground a safe edge on two or three files to give it a go.
As the etched springs on the frames have the correct profile and length, I've decided to stick with them and save some cash buying castings that are not quite right. However, with my "new" safe edged files in mind, I super glued a strip of thick plastic card to the inside of one of the springs, then snipped the excess and filed to the profile of the etchings. I was short of time and rushing, so I'm sure I can do it better, but for a quick trial I'm quite pleased.
I need cut a wider strip so I can include a backing to the end and middle support, so this one will be removed and replaced. Sure, it could be done by laminating metal to the etching, but the filing would take much longer. Before continuing, I will re-fettle the metal springs to give crisper edges using a file with safe edge.
Here's a view from the side. I think it will pass muster when painted.
And with the middle spring in view to compare.
I've always know about safe edges on files and have 3 large Vallorbes which have them, but most of my smaller files don't have them. On the ones that do, the safe edges are not square to the cutting edge, so although they don't cut faces I don't want to cut, they don't give accurate right angle cuts either, as is obvious on the de-cusped springs.
Cheers,
Peter
As the etched springs on the frames have the correct profile and length, I've decided to stick with them and save some cash buying castings that are not quite right. However, with my "new" safe edged files in mind, I super glued a strip of thick plastic card to the inside of one of the springs, then snipped the excess and filed to the profile of the etchings. I was short of time and rushing, so I'm sure I can do it better, but for a quick trial I'm quite pleased.
I need cut a wider strip so I can include a backing to the end and middle support, so this one will be removed and replaced. Sure, it could be done by laminating metal to the etching, but the filing would take much longer. Before continuing, I will re-fettle the metal springs to give crisper edges using a file with safe edge.
Here's a view from the side. I think it will pass muster when painted.
And with the middle spring in view to compare.
I've always know about safe edges on files and have 3 large Vallorbes which have them, but most of my smaller files don't have them. On the ones that do, the safe edges are not square to the cutting edge, so although they don't cut faces I don't want to cut, they don't give accurate right angle cuts either, as is obvious on the de-cusped springs.
Cheers,
Peter