Well my efforts on Wednesday and Thursday to get the crossheads and slidebars in place came to nothing.
To improve the appearance of the crosshead I knocked up a a flange from NS rod for the base of the piston rod, to replace the flat etch representation on the crosshead. You can maybe get away with the etching in 4mm but I was not happy with it. Here's the flange with the crosshead before I cut off the etch representation.
Here's on of the crossheads slidebars and rear cylinder covers ready to fit. There's another overlay to go on the crosshead with the drop link but I was leaving that until later. The piston rod was added from 1.6mm NS rod and the tube in the cylinder was knocked up from some 5mm NS rod that I had in stock. This had to be drilled and turned down in the lathe to fit the holes in the cylinder.
Long story short, after all the time an effort in preparing the etched parts and knocking up parts in the lathe, I simply could not get the slidebars aligned correctly to allow the crosshead to run smoothly. Mike Edge got them to work on his build so I wanted to give it a go, as the slide bars are correct for the 3P, whereas the cast one from Laurie Griffin for the Ivatt 2P are not. The pragmatic decision was to ditch the etchings and modify the Griffin slide bars and fit them instead. Here's one of the slidebar and stuffing gland casting in the vice for preparation. First I ground off the lubrication points on the upper bars, then clamping the strengthening flange in the vice, the inner surfaces were filed and polished to remove the mould lines.
To prevent the bars from flexing during filing of the flanges, a length of rod was temporarily soldered between them.
Here the completed slide bar set is shown next to the other before it had the flanges removed. Yes, I know that the profile of the bars is now incorrect, but I can live with that. As I wanted to keep the tube in the cylinders, I cut off the cast piston rods, drilled out the bases and replaced them with the 1.6mm NS rod removed from the discarded etched ones. I also filed down the face of the drop link to reduce its thickness.
To align the Griffin cylinder covers, the stuffing gland and piston rod were push through I to the tube, and the cover tack soldered. After removal of the gland and piston rod, the cover was soldered up all round. Here both covers are inplace and have been cleaned up. I scribed a vertical line on the rear cylinder plate either side to help with the alignment of the slidebars. The relief valve is cast in-situe on the cover plate.
As can be seen from this angle, the tube for the piston rod has been drilled at the front end so it doesn't act like a compressors when the front end is sealed by the front cylinder cover. Both slidebars are now in place and the motion bracket added. If the crossheads are set at the bracket and the unit then place vertical, they both fall smoothly to the bottom under their own weight.
The motion bracket will need a little filler where the expansion link brackets are on the front but that will come later.
And located in the frames.
The slot behind the rear cylinder plate in the frames is for one of the running plate supports, which I had to remove to allow the cylinder unit to be got in and out of the frames. I will solder the supports under the ru ning p,are instead. The ends of the slidebars will receive further filing later to finish them off.
Finally a couple of views with the chassis in the body.
The steampipes are only blutacked in place until I make the flanges.
The motion bracket has been set parallel with the rear cylinder plate using calipers, so if it doesn't look to be, then it is down to the camera perspective.
Cheers,
Peter