Thinking I just need some wet sand, molten ally and to 'borrow' that very nice Nimbus pattern....
Hmm can I get the gas hob hot enough to heat up my ally nuggets?
Wet sand is no good, the metal will dry it out too quickly and the mould will collapse, you need casting sand which if my dim engineering school days recall has some sort of oil added to help it keep its shape under high temperatures.
Metal would be a better material as you could paint it all red and then polish off the letters as per 1:1, I've considered casting in resin but never got around to it, same issue with painting would apply as to the wooden ones.
No good using this one as a master as there are gaps under the letters, you'd need a joint free one, preferably with a small fillet around the base of each letter and around the beading base to ease casting.
We don't have a crucible or furnace at work....that I know of....or else I'd have bashed a few out, I could work out the volumetric area and that'd give you an idea of the amount of alloy you'd need but a rough guess would be 5Kg or so, I'd make it a few mm thicker so the slag floated to the back and then I could fly cut the rear to make it nice and smooth.
Only other option is to give the master to a local casting firm and pay them to cast, not sure how much that'd cost.