3d Printing

28ten

Guv'nor
This shows the difference between the code 180 and the profile in the drawing I am working from. Next question for 'trackies' how long is the key?

Capture.JPG
 

Steve Cook

Flying Squad
BR 1943, 6" long.
A drawing that Buckjumper sent me whilst I was building Dungeness Siding shows that for GER 95 lb rail, the key was 7" long.
Can't find any other info I'm afraid.

Looking good though :thumbs:
 

28ten

Guv'nor
The key will have to fit the track, they seem a little square at the moment but that is easy to change. my main concern is to get a prototype print from Shapeways and if it proves the concept I can refine it and get a higher quality print

chair.JPG
 

28ten

Guv'nor
Are you sure?

Try this:- Extracts from Harvie...

Maybe not readily apparent from this reference, GWR wood keys were handed. If you need to see the full text then let me know.

regards, Graham
Strangely I had been re reading that this evening :) the more I learn the less I know :cool:
Im aiming to get something off in the next week, I need to resolve the chair/rail fit before worrying about too many other details, which are easily fixed on the computer.

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28ten

Guv'nor
Yes, that was what I was planning to use for my masters, it seems to be about the best resolution available at the moment.
We shall see :) It shouldnt be too expensive as the chair is only 12.3mm x 5.95 mm. if I can get the results from this then look out :))
 

28ten

Guv'nor
couple of nuts added. This will go off tomorrow and we will see what happens :eek:
Im hoping someone can tell me how big my nuts should be :cool:
chair.JPG
 

Simon

Flying Squad
couple of nuts added. This will go off tomorrow and we will see what happens :eek:
Im hoping someone can tell me how big my nuts should be :cool:
View attachment 10686

You are going to hate me, but I think the top surface of the key ought to be better defined - also I'm pretty certain that its top surface should sit slightly above the top of the chair jaw.

Either way I think you need to put a chamfer across the outside edge of the key, which should show across the top edge of the jaw, if you see what I mean. The key isn't tall enough - although I appreciate that the wrong foot of the code 180 makes this rather challenging. The inside top edge ought to be chamfered too, which makes it fit snugly under the rail head, which it looks as if it doesn't on the current model.

Otherwise it looks absolutely superb.

Sorry.......

Oh - your nuts look fine:))

Simon
 

28ten

Guv'nor
You are going to hate me, but I think the top surface of the key ought to be better defined - also I'm pretty certain that its top surface should sit slightly above the top of the chair jaw.

Either way I think you need to put a chamfer across the outside edge of the key, which should show across the top edge of the jaw, if you see what I mean. The key isn't tall enough - although I appreciate that the wrong foot of the code 180 makes this rather challenging. The inside top edge ought to be chamfered too, which makes it fit snugly under the rail head, which it looks as if it doesn't on the current model.

Otherwise it looks absolutely superb.

Sorry.......

Oh - your nuts look fine:))

Simon

You mean like this?
The whole fit of the rail in the chair is something of an experiment so we will see what happens...

Capture.JPG
 

28ten

Guv'nor
And held down by these
View attachment 10689
Interesting, i looked at one in the yard at Hereford and it was a bolt :confused: I think Graham also had a drawing with a bolt, Its an easy fix either way. My main concern with this first effort is the chair rail fit. Im not entirely convinced it is even the right chair for Wallingford it looks closer to a BR chair. all good fun :cool:


http://www.flickr.com/photos/johnefrench/452935584/
452935584_55e22cf37c_b.jpg
452935584_55e22cf37c_b.jpg
 

Dan Randall

Western Thunderer
Interesting, i looked at one in the yard at Hereford and it was a bolt :confused: I think Graham also had a drawing with a bolt, Its an easy fix either way. My main concern with this first effort is the chair rail fit. Im not entirely convinced it is even the right chair for Wallingford it looks closer to a BR chair. all good fun :cool:

Cynric - I'd leave it as it is. GWR chairs (on plain track at least), did tend to be attached with two bolts coming up through the sleeper with a nut being visible as you have portrayed. I've got one in the garden somewhere and it still has the nuts and bolts attached - I imagine the sleeper it was once attached to had rotted badly! If I can find it, I'll measure the size of the nuts for you). The underside of the sleeper had some small metal "washers" about 1/4 inch thick and around 2 - 3 inches square through which the bolts passed. I think they have ridges on both sides to both grip the sleepers and also, to prevent the bolts from turning as the nuts were tightened.

The screw spike mentioned by daifly, seems to be the norm where the chairs have three fixings and there are still a lot to be seen on the Southern Region in Eastleigh yard for example.


Regards

Dan

 

Simon

Flying Squad
That looks much better Cynric:thumbs:

As regards fixing, what Daifly is showing us are called (I think) trenails, we used to call them fang bolts and took gtreat pleasure in collecting them whenever a disused line was visited.

However, I'm with Dan and think you have got it right for the GWR. Chairs were attached by square headed bolts passing through a ribbed square washer under the sleeper and secured by a nut as you have got. I don't remember the washer on top though!

I'll look at the GW study group trackwork book later.

Simon
 

28ten

Guv'nor
I have just checked the GW Study group book ant bolts do seem to be the order of the day - without washers!
 
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