Thanks Brian,
I'm now confused. This is a regular occurrence.
so what is going on in the metal?
firstly, we’re talking thin stuff. Thick materials would presumably have enough stiffness to resist any surface effects. We can debate what “thin” means, but I’d submit that if the surface effects can overwhelm the form of the material, it’s thin. I guess that’s a bit circular as definitions go, but the best I can come up with at this moment.
for the material to buckle, I’m guessing that the blasting process has to introduce compressive stress perpendicular to the surface, and that will have the effect of trying to “spread out” the outer layer (make it thinner, but of bigger area), thus introducing compressive stress in the blasted surface, resisted by tensile stress in the remainder of the material hence shear stress across the thickness of the material. I can imagine that shear stress leading to buckling.
if you were to blast both sides, I suggest that the same process would happen on both sides. Perhaps, if the part gets bigger, because both surfaces are deformed, the layers in the middle will be stretched, it may end up that the stresses in the outer planes are close enough to equal, and the material does not buckle. I guess the actual deformations (in-plane and thickness) are microscopic.
Whilst the means are completely different, the effect seems to be akin to toughened glass where the rapid chilling of the outer layer (on both sides), followed by the slower cooling of the interior, leaves the outer layers in a state of (quite significant) compressive stress, balanced by the tensile stress in the inner body of the glass. This compressive stress prevents crack propagation, until a critical deformation/stress is reached, and then it turns to “sugar”. I recall a senior engineer at St Gobain Glass taking a very curved car window, placing it on the floor, removing his shoes and jumping up and down on it, and literally flattening the curve. An impressive demonstration of his faith in his product! (He had removed his shoes in case there was a bit of grit embedded in the sole, which might have been the source of the critical stress)
I do like the idea of restoring the temper/stiffness/rigidity of annealed parts by blasting.
thanks for the video, I’ll watch it later
cheers
Simon