Garden railway in 16mm: Wilmington Light Railway

Greengiant

Western Thunderer
The windows for the signal box have been cut from 2mm PVC Foamex.

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Test fitted into the wall apertures.

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The door from laminations of 3mm and 1mm. I have discovered PVC Foamex can also be glued with MEK, this made assembling the door a lot easier and not as time critical like super glue.

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Also test fitted to the aperture.

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I had a stack of empty CD cases, the recessed CD inlays were removed, then the clear cases were run through the band saw to remove all the return edges, this left me with a pile of flat polycarbonate clear sheets, nominally 1mm thick, from something that was destined for the bin.

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The band saw does leave micro chipping to the edges, maybe a finer blade would have been better. However, it was easy to true up the edges with an OLFA laminate cutter.

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I had kept the cut out pieces from the door to act as templates which was just a case of scribing with a scalpel blade to mark the sheet, then cut through using multiple passes with the laminate cutter. After the first couple of cuts with a ruler the Olfa can be used freehand because it follows the groove.

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Martin
 

Greengiant

Western Thunderer
I never seem to able to stick with one project, always having a number of things on the go at the same time.

A start has been made on getting the parts cut for the station building.

Inspired by the GWR one at Brynamman, which my friend Geoff Taylor has modelled in 4mam for his new layout. He kindly gave me copies of his original drawings he made for his model, which I adapted slightly to give the look I wanted for my version of the building and to suit narrow gauge proportions with regard to the main canopy, not forgetting scaling up to 16mm.

Platform elevation with an indication of the full length canopy valance, with a lean-to entrance to the righthand end.

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Righthand end shows the profile of the canopy, the lean-to that wraps around the rear corner and an indication of the main chimney stack, with a second stack in the roof.

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The public main approach face. Lean-to wrapping around, main chimney stack and a small canopy over the twin entrance doors.

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The remaining end.

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Micro chisel used for vertical mortar joints, ground blade to the correct width, thickened handle with Gaffa tape and an old door knob to make pushing comfortable.

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Lining up chisel for embossing.

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For the vertical board joints I scribed twice with different sized tools in an attempt to simulate shiplap. Does not show up well in photographs! These tools are usually used in cake decorating. This is the fine ball.

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This is the thicker ball, handle beefed up with tape.

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Bricks and boards scribed, window and door apertures cut out. The framing pieces will be added as overlays of 1mm and 2mm Foamex. This photo the shiplap form shows up better.

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Both main side walls.

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Lean-to drawn and scribed, ready now for cutting out.

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For the main cutting I like these curved blades, for final corner cuts I use a scalpel.

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The main chimney drawn and scribed.

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Roof chimney drawn and scribed. The Pentel pencil I have had for about 35 years.

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Chimney parts cut out.

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Next on the drawing board are the inner bracing walls, then I wall have enough parts to glue up the basic structure.

Martin
 

paulc

Western Thunderer
Hi Martin , as this project started in 2017 how has the sub base and the track work held up . Do you still get nocturnal visitors undermining the ballast etc ?
 

Greengiant

Western Thunderer
Hi Martin , as this project started in 2017 how has the sub base and the track work held up . Do you still get nocturnal visitors undermining the ballast etc ?
Hi Paul,
The sub base is still fine and as level and true as when first installed. The ballast however has changed to a new method. It will be apparent as I catch up with the thread I had a lot of trouble with cats and foxes. They basically saw it as a giant litter tray! My new method has been down a year now, fingers crossed it is holding up fine.
Martin
 

Greengiant

Western Thunderer
A start has been made on the platform canopy framework.

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The valence I laser cut in Trolase ADA sheet available from Trotec. Texturing was applied using various tools to scrape with.

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Glued and clamped to the framework.

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Now being fixed to the building. In the background you can see the railway from the conservatory, the greenhouse (which has since gone) and the garage and garage workshop, this view looks a lot different today with the addition of a much larger ground level bit of line!

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A small canopy was made for above the main entrance doors.

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Which was tiled and painted.

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Martin
 

Greengiant

Western Thunderer
Plenty of window and door frames to be cut out for this building. I did this in batches to reduce the boredom of so many.

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Some door and window units under construction.

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I laser cut a simple assembly jig for soldering up door handles made using small brass nails and washers.

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Rather pleased with how they came out.

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Building wall outer framework being cut to fit.

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Martin
 

Greengiant

Western Thunderer
Now on to the main roof, the base for this is made from 3mm black PVC Foamex. I now use black for this for no other reason than if I miss a bit when painting, it does not show up like white does. Only downside is the pencil lines for tiling do not show up as well.

Here the main sheets have been cut, the paper sheet has printed tile alignment lines, these are used to line up the pencil markings, saves measuring.

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I ended up scribing lines in to make them more visible. This is the whole roof done.

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Beads of CA are used to fix the tile strips.

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It builds up quite quickly once you get going.

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Tiling done, with just the ridge tiles still to do.

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There are a few slipped tiles to break up the uniformity.

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Martin
 

Greengiant

Western Thunderer
I have always liked the idea of having a standard gauge feeder line on the narrow gauge railway. Could be an exchange siding with a lone wagon, or factory unloading point. Not entirely sure where it could fit in, but to scratch that itch and to find out the ‘bulk’ of standard gauge 16mm, I set about making a standard gauge wagon into a grounded box van type shed, then at least it will find a use somewhere.

Made almost entirely with PVC Foamex, apart from the wooden sleepers, although they could have been Foamex, but I had some sleeper strips leftover from the indoor line.

In one of the photos I have included a 7mm scale standard gauge wagon as a comparison.

I have a number of wagon reference books, so scaled up the drawings of a MR van, which I drew out first using Adobe Illustrator, once happy with concept, I printed out working drawings and set to work.

This is how far I have got in a few days of spare moments.

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I scored some planking lines in the roof sheet, this helped with curving to fit.

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I made the roofing sheet in two halves. This made it a lot easier to glue accurately working from a central line.

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Roof planked.

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Lots of little details to add, it has been a fun project so far.

Martin
 

Greengiant

Western Thunderer
I have gone about as far as I can at the moment with the signal box. I do need to sort out a series of guttering fittings which come in useful for this and some of the other buildings on the railway.

Probably do a bit of weathering as well before placing the signal box in position on the railway.

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Martin
 

Greengiant

Western Thunderer
This is the method I use to fix the buildings down so they do not to disappear in the wind. Pleased to say that so far it has worked very well.

I make up some PVC Foamex turnbuckles and fix them to the steel base sheet of the railway with stainless steel self tappers.

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Then it is just a simple case of twisting the turnbuckle and the building is clamped in place, to remove, just twist the turnbuckle and lift off the building.

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Finally back fill with gravel to hide fixing, this is the reason my buildings have deeper bases to the walls of 15mm.

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The same method was used for the engine shed and signal box.

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Martin
 

paulc

Western Thunderer
We are now at July 2021.

I have been trying some artificial grass off-cuts that I was given, pleased with how it breaks up the mass of gravel and starting to blend in with the surrounding foliage.

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Five more wagons have arrived at the railway and joined the queue for weathering.

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Martin
The grass looks very convincing Martin and as you say blends everything together .
 

Greengiant

Western Thunderer
I have started on Stage 3 of the line, so it was also a good time to update the plan.

The track in red is only in my head at the moment and actual layout yet to be finalised. The line is designed primarily for operation with a concession to some continuous running should that be required on the track in front of the main workshop, although that may change. This currently houses the 16mm layout First Sunday in June and the 7mm layouts The Yard and Whiteoak Light Railway (since sold and being exhibited by the new owner). These layouts will ultimately release the space for a 28 feet by 3 feet intensively industrial section of the railway, in style along the lines of Whiteoak and Theobald's Yard but in 16mm scale, featuring working RC cranes and RC 16mm scale lorries. The garage workshop will give some space for another station and some industry now the car restoration has finished. In the colder months we will be able to do running indoors and just sending the trains out in the cold!

A very recent development has been the demise of the greenhouse. This had become in recent years a shed with many windows. My wife has decided she would like a garden studio instead for her to expand her craft making hobby, she wanted it with a covered seating area, I did not need asking twice. The covered seating will make a nice operating position!

The building has been ordered and I have about a month to get the groundwork done. My daughter suggested finishing it to look like a station, I have not passed that suggestion on yet!

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While on one of my regular skip emptying days (every two and a half weeks), Ken cut up some more roofing sheet for stage 3 of the railway.

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From my cutting list, I had a good supply of sheeting.

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When downsizing my company, I had a load of metal desk legs which I kept for that 'might come in useful one day' moment.

Here they are being adapted with Dexion angle.

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These are then bolted together with long lengths of Dexion.

Here you can see the hedging plants which were all raised from cuttings when Ken trimmed his hedging. They will eventually reach the height of the layout and screen the supports from view.

The greenhouse in the background in this last few days has gone.

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The view showing where it joins Stage 2.

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From this viewpoint I am about 12 feet in front of the main workshop, this shows the relationship between Stage 1 (on the right) alongside the conservatory and house, to Stage 2 around the greenhouse, then along to Stage 3 behind the garage.

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Now with the roof sheeting in place and the edging painted black ( I could not get on with white).

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I needed to cut some more hardwood track support strips, luckily I still have a lot of the old hardwood window frames from when my mum had hers changed to UPV, it seems a waste to creosote and bury in gravel this lovely wood.

Here using the bandsaw to rip it into 12mm square strips. I had now updated my bandsaw to one with roller bearings rather than graphite sticks to guide the blade, much better with bearings.

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A batch that has been painted in creosote.

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Throughout this build I have managed to get for free or very cheaply the materials for the railway. Even the track, 99% of it is secondhand bought cheaply or been given to me over many years for the one day project.

The same is happening with the hard landscaping. Our village Facebook page has resulted in a good selection of materials, my latest gain is all these brindle paving bricks for free, the only proviso is they needed to be collected by 2pm or they are going in the skip, the local builder had finished a job and was clearing the site. Four trips later they were all home. This is very nearly a full pallet load of Marshall blocks that are over £200 to buy.

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Martin
 

Greengiant

Western Thunderer
Occasionally we get overnight visitors to the railway, Stage 2 has had some earthworks excavation.
The earthworks and plants did not work as well as expected and have since been replaced with artificial grass.

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Something has been digging out the inside of the engine shed. The dolls house door hinges were an early failure, I will be scratch building new ones in brass. Once I am fully happy with the track layout in this area the gravel will go and be replaced with dyed cement to represent oil and coal stained surface, this will be more in keeping with an engine servicing area.

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Nature and man-made combined.

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Martin
 
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