John’s Workbench

Dog Star

Western Thunderer
Oh so many questions... let me start with these:-

1/ what surface preparation is required / desired before assembly?
2/ what glue is used for assembly?
3/ how is the floor set at the correct level (relative to the side sheeting / headstocks)?

thank you, Graham
 

John Duffy

Western Thunderer
Oh so many questions... let me start with these:-

1/ what surface preparation is required / desired before assembly?
2/ what glue is used for assembly?
3/ how is the floor set at the correct level (relative to the side sheeting / headstocks)?

thank you, Graham

Graham I try to clean up the surfaces by giving the a blow with air from the airbrush, generally that gets rid of any carbon residue. For butt joints, like the sides to the end, I give a rub over with emery paper or sand paper, which ever is closest to hand.

For glue, I use a PVA based product. Art and craft stores tend to have these for paper crafts and they are more tacky than straight PVA. It is very easy to work with.

The floor height on these wagons is determined by the ends. What looks like a thin plank is actually the last board of the floor, so it is simply a case of lining the floor to this.

Cheers, John
 

John Ross

Western Thunderer

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John Duffy

Western Thunderer
One of the various distractions was developing this wagon. A North British Diag 63B bolster. A friend was needing some in 4mm but it would be rude not to make big brothers for them as well.

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The only problem is getting the buffers which were a little unusual so I have a request for help running on another thread;

hopefully I’ll get some progress made during the week.

John
 

Purple-haze

Western Thunderer
John, I have to admit I know diddley squat about your subject, but can I say that the modelling is top class!

regards Rog
 

John Duffy

Western Thunderer
John, I have to admit I know diddley squat about your subject, but can I say that the modelling is top class!

regards Rog
Much appreciated Rog. I have fittings and wheels on the way and will look to build the bolster itself from plastic channel.

Hopefully progress is reasonably swift.

thanks again

John
 

John Duffy

Western Thunderer
I have recently been progressing some other wagon types. There are currently a few GNSR wagons running on the layout and I wanted to add some extras. The previous ones were all built scratchbuilt and each one involved measuring, marking out, scribing and cutting in plasticard, however by using the laser to produce them in ply I have sped up this part of the process. Also, I have been able to adapt my CAD drawing to quickly take account of the variations in this type of vehicle and allow for the other types to be produced and for the repeatability of each type.

These photos show the GNSR diagram 3S 8ton open. This type is a 3 plank design with centre door on one side only and a 2'1" deep body. From this design I have also been able to draw the 1'9" version (the 5S) and from the 5S I have drawn the 1'9" drop-side 4S. As a bonus, the same body from the 3S can be mounted on a steel under frame as a single sided door 6S or a both side door 7S.

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Still a bit of detail work to do and a visit to the airbrush for livery but it is definitely coming on.

John
 

John Duffy

Western Thunderer
I’ll need to change this thread simply to “Workbench” as this project is in 4mm.
This is a testbed for ideas. The subject is n L&Y diag 83 wagon in P4.

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I have miscalculated the width (absolute schoolboy error) of the ends and the lock so it looks odd, but I was more interested in how the ironwork material would behave. I am rather optimistic about its use.

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This last photo shows how the engraved marks help locate the square nuts accurately on the ironwork.

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John
 

John Duffy

Western Thunderer
Having amended the drawing and recut some bodies, I am making some progress with these vehicles. I have done these two with wooden underframes as L&Y Diagram 81 wagons. One of the biggest advantages of working like this is the re-use of elements of the drawing. These two have the distinctive double ended door, but the same basic wagon was also produced with fixed ends Diag 91 and with fixed ends on a steel underframe - Diag 92. So from the same basic drawing I can produce 4 versions, allowing me to represent some of the 5,632 vehicles covered by these 4 diagrams.

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Progress continues.

John
 

adrian

Flying Squad
I really do like the look of these wagons - using wood makes all the difference. As a swag - is it laser cut thin ply? Which source and thickness are you using? Also it's bleeding obvious to me now but I presume using the black styrene will make painting the ironwork easier.
 
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