4mm Polsarrett: BR(S) N Cornwall Clay, The Final Countdown

Phil O

Western Thunderer
The "square" rod is actually channel, round rod is forged square on one end and bolts into the channel and the other end is forged into a fork. You could try drilling the end of the square rod and soldering in a length of round, flatten the other end to look like the fork and drill a hole and fit some smaller diameter wire to represent the pin.

Not tried it, as in my modelling period the GW used round rodding, but flattening the end with a bit of a joggle is my plan, should I get to build a layout that requires point rodding.
 

Pencarrow

Western Thunderer
The "square" rod is actually channel, round rod is forged square on one end and bolts into the channel and the other end is forged into a fork. You could try drilling the end of the square rod and soldering in a length of round, flatten the other end to look like the fork and drill a hole and fit some smaller diameter wire to represent the pin.

Not tried it, as in my modelling period the GW used round rodding, but flattening the end with a bit of a joggle is my plan, should I get to build a layout that requires point rodding.
Thanks for the suggestion Phil. I'd potentially give that a go in 7mm but I don't think my eyes or tools would be up to doing it in 4mm. There's something like 35 cranks etc on the layout and that would mean making 70+ of the connections. Not sure my sanity would be up to it.

Considering I've used code 75 Peco track, I don't think it's worth modelling the connections 100% when the point blades and flangeways etc leave something to be desired. Do I regret using the Code 75 given how the layout context has changed since the original concept? Erm...

But what to do that's simple, quick and repeatable 70+ times?
 

simond

Western Thunderer
3D printed forks? Perhaps speak to Alan at Modelu?

I‘d happily draw them for you in 3D but not for a few days.

otherwise, square plastruct rod, drill to fit the wire rods & slot to fit the cranks. Don’t bother about cross-drilling for the pins (or do them later)
 

Pencarrow

Western Thunderer
Plan X, if you can see to cut a slot in the end of the square rod and then file the last 5 mil or so round, no soldering required.
It's ex LSWR so I'm using round rod not square. I don't think I have any type of saw blade that's thin enough to cut a slot in 0.4mm wire. I worry now that I've started a task I can't finish.
 

Phil O

Western Thunderer
Just flatten the end of the wire and file it, put a joggle in it to represent the fork and rest/super glue to the crank. No one is likely to see the subterfuge, except the all seeing camera.
 

Pencarrow

Western Thunderer
3D printed forks? Perhaps speak to Alan at Modelu?

I‘d happily draw them for you in 3D but not for a few days.

otherwise, square plastruct rod, drill to fit the wire rods & slot to fit the cranks. Don’t bother about cross-drilling for the pins (or do them later)
I'm going to have an experiment but I think I might end up with some very thin wire bent to an L and poked through the top of the crank. Then either solder or super glue to the rodding.
 

Pencarrow

Western Thunderer
Just flatten the end of the wire and file it, put a joggle in it to represent the fork and rest/super glue to the crank. No one is likely to see the subterfuge, except the all seeing camera.
Going to get my best flattening tools out Phil and see what happens.
 

Pencarrow

Western Thunderer
I think this sums up the situation...

rps20220328_210515.jpg

The 3d printed crank is the aspiration... and the 7mm drill bit is available skill.

The smallest drill bit I have is 0.35mm and I thought that was tiny. The smallest diameter wire I currently have is 0.35mm. Much smaller diameter wire is on the way but I'm not sure that's going to help - I don't really do precision modelling.

Seriously considering ditching the whole idea.
 
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