It's all my fault! While I do tend to worry about everything anyway, in this case, it is a more a matter of bitter experience with the (modern) materials that are commonly available and remotely affordable these days!
I would still prefer to impregnate the terribly soft timber with some form of nasty chemical treatment as a sort of back stop - after all, it only takes one tiny crack in the best applied paintwork to let the moisture (and a microscopic fungal spore) in!
Many thanks again to everyone who have so generously spent the time contributing!
Anyway, the big task continues, but for a slight delay when I broke my last remaining linisher belt! Mr O., came to the rescue that evening by ordering a fresh supply on-line, and they had arrived from goodness-knows-where by lunchtime the next day! Not only did the pack contain twelve of the belts, but also a really handy pair of cotton gloves, gratis! Ridiculous - but lovely!
The remainder of the spears for the front face were a breeze to whizz into shape!
It will be evident that I was working with a knackered belt for the first half-dozen - as they are the scorched ones at the bottom of the pile!
The last act before starting to work out the angles for the sloping, side dags was to make a pair of quarter width, end-stop "specials".
I only needed to roughly draw out the alignment on the card template as I am making allowance for a final trim when fitting up in situ!
The problem with these little jobs is that they required a bit of subterfuge:
In order for the points to align with the rest at the corners I had to subtly alter the curve profile - including a short flat section to accommodate the thickness of the next right-angled, half-section starters.
I am hoping that the slight variation will not be that noticeable when they are all finally hung in place?!
Pete.