Another small update, the pony truck.
It's a nice example of fold up origami and with care results in a very nice pony truck, there are how ever a few pitfalls, hence this mini update whilst it's all still fresh in my mind.
From this angle everything looks fine and dandy, those that have built one of these before will note I've not added the fake spring overlay twixt bearing and axle box.
There's a good reason for this, it's half etch on the lower area on the inside and on the upper area on the outside, the transition between the two is not above the pony but just above the bearing.
The result is that the etch does not sit flat on the axle box face and thus tilts the top hat bearings; besides it's a very 2D affair and rather lets the rest of the assembly down, it actually looks better without it.
Reality is, I'll look at the real deal and work up a simple 3D print of the spring and supports and fit them later.
From below, again rather nice but the sharp of eye will notice some holes in the upper frame work where 0.8 mm wire needs to go to represent the bolts. Simple answer is, you can't once you've folded it up and you can only add the lower portion anyway.
The reason is that the front and rear transverse (the arched parts) fold up and block the hole from above, of course you only realise this once you've folded it......well y'all won't as I've just now warned you!
If you want to add these four bolts then you need to open out those holes before you bend up the transverse parts. To be honest, once the wheels are on the rim prevents you even seeing these four, so it's not great loss if they're not fitted.
Above from the rear, you can see the partially blocked holes where the front and rear transverse sections fold up, but, it also reveals the biggest issue, the upper stays that run back toward the pivot point.
Due to the fold up origami the only effective place they can fold up on the rear stretcher is where those two small tabs are folded over at each side on the rear transverse beam, these tabs will be removed shortly, but left here to show where the stays used to be attach.
The problem is the stay extends rearward a little before it kicks in toward the pivot point, sadly at exactly the same angle as the lower ones. The result is that the two tabs that attach to the lower stays end up being in mid air between the lower ones. Imagine the two upper stays simply moved inward by 2 mm each side.
A rough and ready photoshop to show where they would have originally been.
You can tweak them so that the rear end is moved outward, but, the brass is thin and in my case both broke off, besides, the front end would then end up with an odd angled dog leg affair when compared to the ones below.
Breaking off isn't as bad as it sounds, as it now allows you to put them in the correct place, in line (directly above) with the lower stays. By good fortune when the upper part is added to the top of the axle boxes it leaves a very small lip at the rear end. Also, by good fortune, when my stays broke off, a small part of half etch bend remained, this can be nestled onto the small lip area and soldered up.
I also swapped the left and right and flipped them, that way the half etch bend at the rear end is on the underside where it joins the lower stay, it also allowed the remains of the broken half etch bend to sit on the lip mentioned above.
Having done all that, someone will now probably come along and say the 47xx upper stays are offset in board
![Eek! :eek: :eek:](/styles/default/xenforo/smilies/eek.png)
, I seem to have way laid my GA at the moment.