7mm On Heather's Workbench - Easy-Build does it!

Heather Kay

Western Thunderer
692D6EEB-E646-4870-B807-BE264EC9E339.jpeg

Finescale bogies complete, S7 bogies well under way. The others, top left, are an existing set to aid my memory as to how they go together!

I’m running out of puff now. It’s not that it’s hot. In fact, we’ve managed to keep the house at a tolerable temperature all this week despite our nearest star's best efforts. It’s just I’m waiting on stuff to set, dry or harden, and forget to get re-enthused after a short break from the bench. I’ll probably tidy up the S7 bogies, get the axle box covers and mounting plates fitted today, but leave the brake detailing for another day.
 

Heather Kay

Western Thunderer
D887DFCD-E14A-414F-97FA-4CDFDFE9E4BB.jpeg

Ticking off the lists of jobs before I prep for painting to begin. On the SK I've fitted the door steps and gangways, and I’m currently going back over the other three passenger vehicles drilling holes for end handrails and so on. The BSK in the foreground had suffered a war wound, dislodging one of the cast pipes on the van end, so it’s in for repair!

I need to complete detailing on all the bogies. Then, I think, the best way forward will be to mask the bodies so I can spray mucky black all around the underframes. Then I’ll swap the masking about to spray the cream window strips. Eventually the crimson can be done. Then, oh joy! Lining and lettering, glazing and handrails. I’ll feel better once the perishers are in their proper colours, even with a fair whack of work still to be done.
 

Heather Kay

Western Thunderer
Having made good progress on the other coaches, aside from finalising bogie details here and there, it was time to tackle the BG. This had been purchased by my client as a partly-built kit. To be frank, when you look deeper, it’s more of a dog's breakfast than a good model.

C0D95E0D-A67D-4507-86BB-7A61BBBD9422.jpeg

The body was in one piece, so that’s a plus. My client had made a good effort at stripping the heavy coat of Banger Blue. It had been fitted with the later framed glazing, so that had to come out. I’m sure I’ve already covered some of this earlier in the thread. Anyway, top sides weren’t too bad. Where it got nasty was under the floor.

047DAFCA-14CD-4C9D-8485-4493C2735965.jpeg

The list of remedial work grew as I looked around. As befits a 1970s BG, the end steps had been removed, so they’ll need to be replaced. I had new gangways to fit, so that’s a help. With the steps fitted, the left handrail needs replacing.

207F70C0-63C0-4CB4-A19E-ABE41DB3AB28.jpeg

Below decks, things looked pretty nasty. Those brake cross shafts will have to go, and where's the cylinder shaft gone? An ABS cast dynamo has been fitted, which is a little too close to the frames, but not much I can do about that.

23DFC36B-4B2F-4AF6-8772-99DCE33C1B0D.jpeg

The other problem was someone in the past had fitted cast buffer housings - and one had gone AWOL. Now, in days of yore, I’d have picked up the phone and had a nice chat with a Scottish chap for some spare parts. Well, that avenue has gone. The beams are moulded integrally with the coach ends, but having a chat with Shawn at Reading last year, he suggested the beams from one of their DMU kits. Along with the other spare parts I thought I needed, these duly arrived. Out with the razor saw to remove the original beams, then.

2B985BF0-AE65-420C-BEDB-7CADA0946191.jpeg

After a bit of mild scraping and sanding, the replacement beams went in.

3F8EE4DE-5B3D-4C0E-937A-DE5C63422BCC.jpeg

Initially, a simple styrene strip reinforcement was used behind. I will add some epoxy resin to make sure it’s really strong. We don’t want buffer beams coming adrift during heavy shunts, after all.

E6A06571-954F-4C6D-8ED5-6C2D6EB06D0E.jpeg

The original builder had neglected to cut the bottoms off the guard's doors. I marked the area out, and did my best to trim neatly. I think they'll tidy up with some care later.

77F7CFA4-0694-41AA-8F5F-801E28CF9A88.jpeg

Some of the body-to-end joins were a bit ropey, so I slapped some filler in the gaps.

FA38446A-2EB4-4D43-8DB9-721D596A45EB.jpeg

Then I got a bit distracted by the arrival of this box. A new tooling from Airfix. More on that another day, I expect.

91DF3446-9F1F-4B6F-89EA-59C91CB681B4.jpeg

Now, to the brake rigging. With a little persuasion, the vee hangers came off. I cleaned things up, and decided there ought to be some representations of the handbrake linkage from the guard's compartment. A rummage in the Bits Box turned up a set of vees, and some odd brackets and so on. Without a proper drawing and only the BSK schematic arrangement in Parkin, I guesstimated where the arrangements ought to go. I took the precaution of adding an extra lever to each cross shaft. Each shaft was beefed up using some brass tube and 1.5mm wire.

42C2F6FE-411A-4F98-8896-DB9F03D63AE9.jpeg

With the operating rods added, lost in the gloom of each bogie, I think that's adequate. With the cylinder attachments done, I call that underneath complete: the access steps for the guard doors need doing, of course. I'll look at the rest of the upper works tomorrow. I might tidy my bench before I do that. I looked up at one point today and wondered how I was managing to work in the square thirty centimetres free at the front!
 

Heather Kay

Western Thunderer
I didn’t make any progress yesterday. Domestic building - actually re-building - took precedence. So, on with the motley today.

Brake vehicles tended to have extra steps so the guard could clamber into them from rail level. I was certain I’d seen some etched steps in the various collections of frets about the bench. I searched, and searched, dug into boxes, rummaged, furtled, and do you think I could find any?

Resigned to having to scratch something presentable together from various scrap etch, I started to sort out suitable strips. Would you believe I then spotted the steps, quite literally bold as brass, right there on the etches where I’d looked before.

This bodes well, I thought. Going to be one of those days, is it? It seems I may be right.

90FE166C-22C8-4A67-B816-02BEA27E2C5D.jpeg

It may not be clear, but compare the arrangement of doors and windows on the model with those on the real thing. If I flip the model over, the arrangement is correct. It strikes me this kit has two identical sides. The dynamo side should have the guard's door and associated windows further to the right. This has all kinds of knock-on effects for access steps, namely a battery box where I need to attach a step. Bother.

I feel a consultation coming on. I can either leave this side's steps off, or fit them blocking the battery box.

Meanwhile, I suppose I ought to fit the steps to the pair of BSKs. Logically, all coaches with guard's accommodation have rail level steps on both sides, borne out by photographic evidence.

While I’m about steps, why is it I haven’t found one kit from any manufacturer that provides accurate representations of steps? Study photos, and you will see the lower steps are often set back, with a characteristic kink in the brackets (ooer!), to avoid fouling the loading gauge. The EZ steps are essentially simple and straight, and not very correct at all. I wonder if @Bob Reid might be able to shed some light in this area, which is often shrouded in shadow in most photos?

Having got that lot off my chest, back to the bench!
 

Heather Kay

Western Thunderer
Update from the client: go with what we have, and it’ll be what it is.

I’ve just done the SK S7 bogie brake shoes, metal-blacked the wheelsets, and fitted the odd missing axle box cover everywhere else. I’m currently prevaricating about epoxy resin, as I’m going to need a fair bit to do reinforcement of various structures on most of the coaches.
 

djparkins

Western Thunderer
It may not be clear, but compare the arrangement of doors and windows on the model with those on the real thing. If I flip the model over, the arrangement is correct. It strikes me this kit has two identical sides. The dynamo side should have the guard's door and associated windows further to the right. This has all kinds of knock-on effects for access steps, namely a battery box where I need to attach a step. Bother.

I feel a consultation coming on. I can either leave this side's steps off, or fit them blocking the battery box.

Meanwhile, I suppose I ought to fit the steps to the pair of BSKs. Logically, all coaches with guard's accommodation have rail level steps on both sides, borne out by photographic evidence.

While I’m about steps, why is it I haven’t found one kit from any manufacturer that provides accurate representations of steps? Study photos, and you will see the lower steps are often set back, with a characteristic kink in the brackets (ooer!), to avoid fouling the loading gauge. The EZ steps are essentially simple and straight, and not very correct at all. I wonder if @Bob Reid might be able to shed some light in this area, which is often shrouded in shadow in most photos?

Having got that lot off my chest, back to the bench!

Heather -

That is because on the BGs [& IIRC, the BSKs also] the battery boxes are 'in line' - just so as to avoid the steps. Look at your Mk.1 book carefully. With regard to accurate steps - there are some manufacturers who do get these right! No names!

DJP/MMP
 

Heather Kay

Western Thunderer
That is because on the BGs [& IIRC, the BSKs also] the battery boxes are 'in line' - just so as to avoid the steps. Look at your Mk.1 book carefully.

Quite right. This kit has been constructed correctly in that regard. It’s the incorrect side that throws everything out, and there’s nothing I can do about that. The decision is to fit steps under the incorrect door and ignore the fouled battery box.

With regard to accurate steps - there are some manufacturers who do get these right! No names!

:oops: ;)
 

djparkins

Western Thunderer
Quite right. This kit has been constructed correctly in that regard. It’s the incorrect side that throws everything out, and there’s nothing I can do about that.

Couldn't you cut & re-join the incorrect side? Maybe it isn't possible. I've never seen one of these kits.
 

Heather Kay

Western Thunderer
Nearly ready for paint.

E92062A0-F833-4B00-8AC1-A251D2303FEB.jpeg

I found some brass JLTRT Mk1 buffers in my Bits Box which look a whole lot better than the EZ white metal ones, along with steam and brake pipes. The latter will need bags making up. We’ve gone for screw link couplings for maximum compatibility. The gangways have been done, and JLTRT spares provided end steps.

ACA0492E-F96A-4046-9B62-E9C2BC6D866E.jpeg

I have fitted the roof before, so I know it fits. However, over the years the sides have bowed in fairly markedly. Poking fingers through the windows to pull the sides into place won’t be possible once the glazing is done. Happily, the client had thought of this. He'd made some styrene cradles which will fit between the tops of the sides and force them to the correct width. These will be fitted after painting and glazing.

I think I’ll actually really start painting tomorrow - really early, before it gets unbearably hot in the paint shop.
 

Heather Kay

Western Thunderer
Well, I didn’t start painting. It was just impossibly hot in the paint shop. I think we peaked at 34° on Friday. It’s only today that the temperature was in the low twenties, so I got up there before the sun decided to make an appearance again!

Net result: 20 bogies and four underframes got primed with rattlecan matt acrylic black. The BG got an overall dose of red oxide, just to give everything an even coat of some colour or other that wasn’t black! All the roofs got a quick squirt of grey primer if they needed it.

After about half an hour, they were all dry. I got on and painted the roofs in their base colour. They’ll be weathered later. Then all 20 bogies got a dose of underframe grot mix (roughly six parts matt black to three parts dirt brown). The same mix was then airbrushed over all the underframes.

I’m now recovering. I’ll leave things to harden off for a bit, and inspect later.

I’m very happy that painting has begun on these coaches. It feels like progress at last.
 

Heather Kay

Western Thunderer
I’ve just nipped up to check things. All looks good, so I’ll leave everything until tomorrow.

BFDCB509-DAC1-4F08-B618-88A3FE616379.jpeg

Roofs. I used Precision Wagon Roof Grey, which has a slightly brown finish. I think it suits coach roofs quite well, and will be set off by some weathering in due course. I sprayed across the roof in each case, hoping to impart a little variation in paint density as I did so.

8554451D-E1BD-4AB4-BE5D-E1F073E539E8.jpeg

Bogie production line!

54BC2C6A-04F4-4D3F-8E0A-22ACB355BDC7.jpeg

EAA481FD-2E95-4690-81B4-BB8A87222573.jpeg

The air drying box wasn’t big enough for all five bodies to fit in. I may need to deploy another box when livery colours start to go on, as I don’t want to be dealing with excessive dust.

Onwards!
 

Heather Kay

Western Thunderer
1FC9353F-8EFE-44A5-81B8-568A2DC140F0.jpeg

I got the first coat of crimson on yesterday, though it still looks more like maroon to me. Hi-ho. Anyway, today I brought all the bodies down for a dose of rubbing down. Some of the bodies ended up showing more primer than paint, but that can’t be a bad thing.

I’ve just returned to the workshop after getting another coat of crimson in everything. I’ll inspect later, and if all is adequate I’ll leave things alone until next week. Then I’ll get some masking on for the cream.
 

Heather Kay

Western Thunderer
4EAA9000-8EEC-4DE7-BBFF-55D99902FBD8.jpeg

The four passenger vehicles look okay, so I can begin masking operations for the cream. The BG was afflicted by some stray fibres, which of course only revealed themselves just as the paint went on. Happily, I think they are all within the cream panel area, so I may get away with not needing any more crimson spraying.
 

Heather Kay

Western Thunderer
The BG got defluffed. Rather than a full respray of the mild damage, I experimented with a coat of gloss varnish to see if it would flatten the damaged bits out. It sort of worked. However, other issues got to me, mainly the door bumpers had been rather flattened. So, I punched them out, redrilled the holes, rubbed down more of the dusty bits, fitted new bumpers and headed for the paint shop for another coat of crimson.

While that started to dry, I set about the other four vehicles with masking tape for the cream.

325863F8-F16D-4DF0-A258-4122F3E9807F.jpeg

They’re now drying. It’s all go here.
 

Heather Kay

Western Thunderer
F88B9819-1884-4D05-BE62-D7F40172AB36.jpeg

I think they turned out well. You’ll note little yellow dots corresponding with door bumpers. The reason for this is I let the bumpers punch through the masking tape, so they got a coat of cream. Nothing a touch of black paint won’t cure later.

As if I haven’t had enough lining on hand for those perishing broad gauge coaches, it looks like it’s time for some more here. At least it’s mostly straight lines this time!
 

D6356

Western Thunderer
Crikey ! what a lot of lovely work you must be pleased to be near the end !
thanks for reports
Robert
 

Heather Kay

Western Thunderer
Crikey ! what a lot of lovely work you must be pleased to be near the end !
thanks for reports

Thanks Robert. It does feel like a milestone has been passed. There is, though still a mountain of work to do. Lettering and lining will take a while, then there’s glazing and fitting out and painting the interiors. Finally, all the door furniture and handrails need to be done.

Happily, I’m on schedule, apart from this:

620C56A4-3030-413A-9500-075E2B755E8C.jpeg

That perishing BG gremlin strikes again! I’ll need to rub this panel down, mask off and respray again. :rant:
 

michael080

Western Thunderer
Heather,

here in Germany, we had recently a very refreshing English lesson and learned a new phrase that might fit quite well:

"you can't polish a t*rd"

Really sorry to see you misfortune.

Michael
 
Top