We're not quite done with this saga. There's the wrapping up. *ho ho ho*
With builds I've done for Richard Carr, packing the finished models has been simply a case of wrapping tissue round the coach, followed by bubble wrap, and then laying them on their sides in the original JLTRT white box. With the Colletts, there arises the issue of glass, and fragility thereof. My "standard" wrapping and stuffing method will inevitably end up with broken panes. How, then, to pack the models in their boxes, if only for delivery purposes via the back of my car?
I've been letting the problem stew in the back of my mind for a while. Yesterday, I finally came up with what I think ought to be a workable solution. First, here's the problem:
The box is big enough, but not deep enough to let the coach remain on its wheels. I could hack the box about to allow height, and stuff the sides and ends to prevent movement. I've already warned the client he'll need to find better long-term storage for these models if he intends to transport them to play trains on other people's layouts.
I do prefer to lay the coach on a side, though, which is why I've come up with a more complicated method of packing.
The problem is to provide support to the sides of the coach while it's laying on its side, but without letting the weight of the coach rest on any of the glazing.
I always retain as much of the original packing material from the kits as I can. I have lots of sheets of the acid-free tissue and plenty of bubble wrap to hand. I set about making pads to support the coach at strategic points - this is for the brake third, so there's a large area of side around the centre which can take a large pad - and a long pad along the side where the wheels will sit. Once the box is packed, the flaps can be taped shut, and the box stored so the coach is wheels down.
That's the plan. After some minutes with bubble wrap, scissors and masking tape, I got this:
One or two small pads over the bogies, at the ends and centre, a covering sheet of bubble wrap, and plenty of clear orientation markings on the box ought to be sufficient. Obviously, I haven't wrapped the coach in tissue yet, but I'm still perfecting the construction.
While hacking the boxes about might be quicker in the short term, and would probably be sufficient for the journey to the south coast for delivery, I like to think my more fussy method means the boxes can continue to be used for storage until a better solution is found by the client.