I had hoped that this post was the one in which I could show off the completed (bar painting) model, but..............
The chassis was reassembled (with motor) and all lovely and smooth with the rods on. Also fine with con rods in and the return crank off. However in this condition the radius rod could move more than it would normally and this disguised the fact that I hadn't taken out quite enough material in the fork of the valve rods, so at the very forward end of the crosshead movement the combination lever was marginally tight. Worse than that, with the motion set in forward gear as I had it, the return cranks didn't want to pass to the rear of the axle centre line.
So remove the bits (aren't removable cylinders/motion brackets so so handy) and strip down. The pins I used to form an axis for the false drop links and expansion links were soldered on one side of the motion bracket support so came out easily. The false drop link will be changed for a shorter one to put the engine in mid gear.
The pins through the valve spindle/combination lever joint were lightly soldered on one side only so a quick pass with a file and it was possible to drift the pin out. Then I removed a little material from the lever, checked that the new degree of motion was sufficient, fitted a new pin and promptly soldered the joint solid. At which point I decided I should come to work for some light relief.........
I am only working part time at present, usually afternoons as I prefer to do the modelling when I am more awake. Just not awake enough this morning......