End of week update, more progress on the Princess Royal. The bogie chomped through the budget, out of the box it was woefully narrow. There are alternative ends to widen it and they're fine, but it's then all in four pieces, so quite the Octopus operation to hold it all in place and fabricate.
Of course, now being wider the side bearing plate no longer fitted (slots and tabs) so you need to hack a few things around to get that to fit, but once you do, it does look rather spangly.
The footplate and cab were all fine except for the front dropped section, the instructions would have you bend up the full width, that's never going to go well for such a small piece in 0.5 mm NS. On top of that the bend would then end up in the middle of the securing nut.
I made two cuts along the footplate under where the upper frame extensions sit and left the middle flat, the two outer pieces then formed up much easier.
That was all fine until I fitted it to the chassis, there was a big gap at the front end between the frames and footplate, long story short, the cylinder block is too high and the valances were hitting it.
I'd had a niggle before when doing the slide bars and motion bracket that something wasn't quite right but couldn't put my finger on it.
Of course, to then lower the cylinder block you have to lower the chassis fixing stay that defines the height, lollipop sticks, pegs, wooden wedges and a waft with a blow touch and the stay came out. Then the slots were deepened, the stay dropped back in and then the cylinder block...success, everything where it should be.
The firebox is the early non combustion chamber one and fits very well, the only niggle is that the rear face is not quite square to the rest, so the firebox kicks to the left at the front end, you need to take about 0.5 mm off the right side to square it up. There's still a few gaps when it butts up to the cab so I need to go back and dress the high points to get a nice tight joint, same for where it meets the footplate.
The next concern are the splashers, there's naff all clearance with S7 wheels, if it won't go around the 6' curve then I'm going to have to get sneaky and move the faces out about 0.5 mm and make new tops to suit the wider gap. That of course means finishing the test track....tomorrows task.