The facial surgery on the Raven 4-6-2 class continues with the hinges and door straps. Getting these parallel and in the correct place is challenging, but there are dodges that can make the process simpler.
A piece of steel shim was stuck to paxolin sheet with super glue to make it easier to cut out the door straps with a fine piercing saw.
Having cut out and filed the straps the exposed hinge ends were bent over the hinge pin, a central saw cut represents the top and bottom of each hinge. The hinge pin was then soldered in place with high melting point soft solder.
The steel shim was separated from the paxolin using a scalpel blade and notched on the fit surface at the ends of the straps with a piercing saw. The square steel on the left acts as a handle.
The door and straps were tinned, held in place with a clamp and ceramic tweezers, heated up with a very hot iron and lots of flux to fuse the components together. Using nickel silver for the door made it easier to solder and allows the centre boss to be polished as bright steel.
The sacrificial handle was removed by fatiguing around the saw cut; bending it backwards and forwards until it snapped off.
The little door knob was added by drilling a 0.2mm diameter hole and a short length of nickel silver wire. The next job will be the central handle, lever and lamp iron.
A slight modification to the door sealing ring was, I think, worth it.
Tim