Much progress made today. Having finally reached a point where the bodies and underframes are ready for painting, I decided to knuckle down and try to make sense of the roofs.
Here's the state of play as of last night.
The driving trailer in primer with what passed for the roof in place.
The trailer coach, with a bare wood roof section for show. These shots were taken on my ad hoc S7 test track, which is full of bad track and tight curves, sort of, where I'd been testing the models for running qualities. I must remind the client not to try pushing them through sub-7ft radius curves, because buffer locking and much merriment ensues.
Anyway, roofs… The roofs had been vexing me for some time. I couldn't figure out how to make them look right. Essentially what we have is a wooden section, cut to length and slotted between the ends of each coach. According to the instructions, a layer of cartridge paper should be glued to the section, trimmed to leave an overhang at each end. Sounds simple, but as ever not in practice.
The driving trailer roof section has a natty rebate, and as you can see here is deeper than the trailer coach section. I've tried fixing cartridge paper to the top one, but if I wrapped it round the rebate it prevented the roof from properly sitting on the coach.
Leaving aside the thinner nature of the trailer coach roof section for the time being, I set to trying to make something sensible of the other.
If my researches are to be believed, the coaches were wooden from the floor up. The roof was presumably made of lengthwise planking, and then sealed with a canvas covering. I played about with some masking tape in order to give an impression of the canvas. The idea had merit, so I stripped back the first attempt and tried again.
My mistake was to forget to build in the end overhang. Still, tape is cheap.
The second attempt included adding a second layer of cartridge paper, with a folded and glued overhang. I used double-sided tape to fix the paper together, and to the wood section. This was mainly for speed, as I do so hate waiting for glue to dry when I've got the wind in my sails.
You can make out the glued fold here, and the tape ready to fix the second layer in place. Once fixed, it was trimmed back to the rebate, which of course meant it tended to lift from the edge of the roof. No matter, as the next stage would fix it.
The masking tape was Homebase cheapo stuff, nearly two inches wide. I carefully marked the centreline of the roof, and fixed two strips either side of it, butted up to each other. Carefully rubbing the tape down to avoid crinkles, I pushed it into the rebate and over on to the underside of the roof. Trimming back the ends, I used the blunt end of a scalpel handle to push it into the overhang, trimming the excess off with the other end.
A second layer of tape was laid along the centre of the roof, finished with a thinner strip along that layer's centre. Each end was folded over and fixed into the overhang.
It might not be exactly like the prototype, but I'm happy.
That looks about right to me.
Next up was to mark out and drill for the ventilators. Studying photos, it seems the vents tend to wander. The only thing I could confirm was two vents per compartment, aligned across the roof. Photos seem to show the vents offset to one side of the compartment, sometimes in line with the edge of the door. The LNWR coaches book I'm working from has drawings made by David Jenkinson, and these always showed the vents in line with the centre of the compartment door. This disagrees with the photographic evidence, but not having anything better to hand, I made the decision to go with the drawings.
Some educated guesswork about the vents on the driving cab end followed. Assuming the coach was converted from a conventional brake third, I had two vents over the cab, and two vents over the luggage section.
Here's the result, before I fitted rainstrips. I've used UHU to glue the cast metal vents into the wood and paper roof. It seems to be working well enough.
Here's the same coach from the other end after rainstrips. I was pleased to find the Evergreen styrene strips could be glued to the tape with MEK.
The second coach's roof went just as quickly, although I had to glue a couple layers of mounting card to the undersides to lift it and give me a rebate.
So, both coaches now have completed roofs - apart from the step end grab rails. I have some suitable ones in my bits box, happily. A coat of grey primer will show any flaws in my creations.
I suppose it won't be long before I have to get some paint on these models.