It's been a while since I updated this thread, but a lot has changed with the design since the last post. I've redone both ends, as I wasn't happy with the bracing looked, reduced the depth of the end stanchions, changed the buffer heads and made a few changes to the roof. The result so far looks like this:

I've also drawn up a representation of the brake gear, which will be a mix of castings and etchings, around some 0.7 and 0.9mm wire. Whilst I can't claim it's 100% accurate, it's a pretty fair representation based around photographs, measurement of the various components from different wagons and some educated guesswork! A helpful diagram was also posted 'in the other place' that helped me greatly with what was connected to what, and how
More fiddly bits to do now, and the roof needs trimming back from the ends a bit further. I also need to study my photos a bit more in this area. In some it doesn't look like the roof protrudes over the end, but in others it does.
I'm going to modify the brake shoes, so the carriers will be etched and the shoes slot into it, much like the prototype - the current ones designed to be cast in one piece will be a bit chunky, I think. This, with a few other small door related parts, is almost it - the design phase is nearly over. However, the next process of turning the sheet components into a fret for etching is going to be quite time consuming, I think.