More scratch building. First the buffer beam, or at least the two outer portions up to the frames were added. Then a rivetted strip was horizontally fitted in line with the top edge of the buffer beam and the triangular gusset soldered on top. The middle portion of the beam was left off as it brings nothing to the party, being completely hidden behind the front casing. The narrow spacer above the lifting holes is for mounting the infill which closes the gap above the 2:1 levers.
In this view you can see the riveted strip supporting the inner edge of the gusset. Also visible are the fixing brackets for the front bogie wheel splasher. I cut up one of the superfluous deep valances, which had a suitable row of parallel rivets to make these. I've noted in various prototype photos, that the tube for inserting the cod's mouth winding handle, did not extend beyond the bracket so I filed them back.
T'other side.
There were actually two types of insert for the winding handle as seen here from this cropped image from the Book of the A4s. On the left Empire of India and on the right Guilimot. The mechanism on EoI is the same as Bittern in preservation, which I thought was a post BR modification but maybe not. Golden Fleece had the type on the right.
Here's a view with the insert made from waste fret. It's made from 4 pieces, the top with the inserts butt joined to either side, plus a strengthening gusset between.
And in place. It is retained by a short 12BA screw. The brass rivets added above the hole are to represent the nuts on the prototype. The outer ones would have been at the joint if I had spaced them the same as the punched ones at the bottom, so I widened the spacing to clear.
On the other side the gap is smaller as only one lever passes through.
And with the cylinders replaced. Two strips of waste fret have been soldered to the cylinder top plate to fill the gap in the frames and block the light that was showing when looking from a low angle. No great strength is required and a simple but joint is sufficient.
T'other side. Later I will drill holes in the top of the valve slides and add the oil pipes from copper wire.
And with the body on. Not perfect, but passes must tucked away under the running plate.
The front gravity sand pipes are now on. To make them more robust, I added a small piece of waste fret behind the pipes to anchor them the rear bogie wheel splasher.
The steam sanders to the middle driving wheels needed modifying to accommodate the sand valve I added from spares. I cut the steam pipes off first, drilled a hole to accept replacenents from copper wire, then shaped and soldered the sand pipes to the sand valve. I then epoxied the sand valve to the sandbox. The sand valve includes the flange and fixing bolt details, so I had to remove them from the sandbox. Fortunately they are white metal because it would have been impossible to do with them already fitted and the brake gear in place. Lack of planning on my part. Once the epoxy was set I added the steam pipes and routed them up inside the frames and soldered. Lastly the sandpipe brackets were added from thin brass strip and anchored inside the spring shackles. I thought I had completed all the external detail on the frames, but I have just realised I still need to add the tops of the brake hanger brackets.
To improve the slide bar bracket, I filled in the gaps above the radius rod with waste fret, filed the curve and then added the beading to the top edges.
I finally got around to adding the castle nuts to the coupling rods to replace the 1.6 mm NS wire originally used.
More scratch building at the rear of the running plate. All easy stuff of course and makes a change from just reassembling. This is the bracket that was left behind whrn the Flaman speed recorders were removed. It's just a rectangle folded from brass strip with a couple of rivets punch at the bottom outer edge. It's is just soldered to the under side of the footplate. On the real thing it was also attached to the rear frame, but on the model, we need to be able to separate the two.
I'm up to 15 images, so to be continued.....