Brushs Laser Cutting and 3d Printing workbench

BrushType4

Western Thunderer
The ballast box is great, but somewhat overshadowed by the superb weathered (motled rust) track - how on earth did you manage that? !!

View attachment 47802

Yes, please tell us.

I'm embarrassed to say that is was pretty easy. Here is a step by step;
  1. Mask off sleepers to leave rail and chairs exposed.
  2. Spray a good coat with Pheonix P961 Sleeper Grime (Matt)
  3. Remove masking tape. It will look a bit orange now but don't worry.
  4. For the ballast, with a paint brush paint PVA between the sleepers and everywhere ballast is wanted.
  5. Pour over ballast and wait to dry
  6. Tip off excess ballast and touch in any areas that need it. I do it this way as I don't like the look of PVA on ballast.
  7. Spray everything with light coats of Pheonix P981 Dirty Black (Matt)* to tone it all down.
  8. Mix in a few very light coats of Sleeper Grime*
  9. Dry brush black along the centre line of the sleepers to represent the oil and grime of the oil burners I run.
*The trick is to vary the distance of the spray so that some of the paint dries and clumps slightly before landing on your work. The paint will dry almost instantly. Do 'everything one tries to avoid when painting anything else'.

If it goes wrong, leave a day or two and if you feel it is still wrong go back to step One.

I hope that helps
 
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BrushType4

Western Thunderer
The LNER hut has left the paint shop...


Corner detail that was a feature of these types of building.
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The concrete panels where rough cast so I have tried to give the panels a texture rather than a flat and smooth finish.
photo 2.JPG

The roof is a sheet of wet & dry cut and glued with PVA. I think it represents an asphalt roof quite well.
photo 1.JPG

I think any modern image layout should have a least one of these concrete modular buildings in various states of repair (neglect!)
 

BrushType4

Western Thunderer
As some may have see on Rob's silhouette thread, we've both got one of these cutters. I've got my out of the box and had a go with a Mark 1 coach window surround that is difficult to laser cut.

photo 2.JPG

Not too bad, and while under very close examination it is not perfect. It does look quite good on a coach side that I cut out this morning.

photo 1.JPG

The MDG is flat but was ideal to prototype. I'll cut some plastic up later and laminate to see if the correct tumble home can be created easily.

I've a dozen Lima coaches that will be widened and lengthened if this works. :)
 

BrushType4

Western Thunderer
Just interested - why is the window frame difficult to do with your laser cutter? Or why is the Silhouette easier / better for the job?

The laser burns to make the cut so on very thin plastic, its tricky to get the a cut thats not melted too much away. Slow the machine down and use less power either doesn't cut or the melted plastic rejoins itself.

The silhouette using a blade doesn't have the same issues. Its not the panacea of cutting thin material but just works differently.

PS I've got some bits for you.
 

Dog Star

Western Thunderer
Phill, I had to do something slightly different to add springing to the Grampus. ... I'm pleased with the results though.
I am expecting a brace of Grampii across the folding table during the forthcoming festivities and springing seems attractive. An earlier post in the topic showed how to fit the springs to the back of an axleguard from a Blue Spot van; for the Grampus you have written "I had to do something slightly different... " - can you remember the reason why you had to do something different?

thank you, Graham
 

BrushType4

Western Thunderer
I am expecting a brace of Grampii across the folding table during the forthcoming festivities and springing seems attractive. An earlier post in the topic showed how to fit the springs to the back of an axleguard from a Blue Spot van; for the Grampus you have written "I had to do something slightly different... " - can you remember the reason why you had to do something different?

thank you, Graham

I'll dig out the Grampuses and have a look.
 

Osgood

Western Thunderer
Phil,

Is it practical, with an economically available machine, to laser an entire surface in order to create a variable profile?

One application might be rough cut stone walling where there may be a height differential (in 7mm scale) of up to say 1.2mm?

I guess this would require either -

1) a Z axis position control as well as X and Y, or
2) variation of the laser power with constant directional feed, or
3) variation of feed speed.

I suppose the difficult bit will be programming the machine :eek:

Tony
 

BrushType4

Western Thunderer
Tony,

Its possible and I have been experimenting with stone walling and rough mortar courses.

The way I've been doing it is engraving a bitmap with various grey scales to represent the different heights.

So far limited success. As you say, its tricky doing the arty piece on the computer. :(
 
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Osgood

Western Thunderer
Tony

That's the point where you switch to 3D printing

John

I guess so. Just that it seems so tantalisingly close to being quite feasible using a laser cutter.

I'm looking forward to seeing the combined results of Phil's laser work and your 3D printing on Love Lane's infrastructure before too long!

(note to self - take some decent coffee…..in fact take the coffee machine).
 

Oz7mm

Western Thunderer
I'm looking forward to seeing the combined results of Phil's laser work and your 3D printing on Love Lane's infrastructure before too long!

Don't forget the etches.

Yes please please bring the coffee machine

John
 
Tony

That's the point where you switch to 3D printing

John
Just a thought on the rough stone walling. I often wondered if the best way would be to laser scan a real section of wall and map it properly to capture precisely the varying heights, depth and texture and then transfer this to 3D printing.
This would be absolutely precise and take out all the guess work of trying to simulate the stonemasons wonderful art as there are some wonderful structures out there crying out to be modeled :)
 
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